Improvement in The Distribution of Machinery in Drying and Finishing: A Practical Approach for The Textile Industry in Lima, Peru

Abstract

This research addresses the issue of non-compliance with lead times in the delivery of finished fabrics at a textile company in Lima, Peru. As a solution, the study proposes an improvement in the machinery layout of the Drying and Finishing area. Through a thorough analysis of the production line, it was determined that wet processing stages were poorly organized, lacking defined flow paths and causing inefficiencies. A cause-effect diagram was developed to identify key factors impacting lead time, such as programming inefficiencies, excessive work-in-process inventory, and inadequate setup practices. These factors were evaluated using a prioritization matrix, leading to a proposal to redistribute coil and machinery space within the plant. The layout redesign incorporates principles of minimum distance, optimal flow, flexibility, and safety. The proposed changes are expected to reduce internal transport times by at least 25%, contributing to improved planning, scheduling, and overall operational efficiency.